Essential maintenance procedures and schedules for all engine types. These guides cover routine service, preventive maintenance, and seasonal preparation techniques used by professional marine technicians.
Complete Outboard Maintenance Schedule
Comprehensive maintenance intervals and procedures for 2-stroke and 4-stroke outboard motors from 25HP to 350HP. Includes manufacturer-specific requirements and seasonal service checklists.
Covered in Outboard Specialist and Complete Marine Technician programs
Diesel Engine Service Intervals & Procedures
Hour-based and calendar-based maintenance schedules for marine diesel engines. Covers oil changes, fuel filter replacement, cooling system service, and injection system maintenance.
Provided to Diesel Engine Pro students
Winterization and Storage Best Practices
Complete winterization procedures to protect engines during off-season storage. Includes fuel system preparation, cooling system protection, and corrosion prevention techniques for various climates.
Available through all training programs
Lower Unit and Sterndrive Maintenance
Detailed gear oil change procedures, seal inspection, and propeller shaft maintenance. Covers water intrusion detection and prevention for lower units and sterndrive systems.
Included in Complete Marine Technician curriculum
Cooling System Service Guide
Comprehensive cooling system maintenance covering impeller replacement, thermostat service, heat exchanger cleaning, and coolant system flushing for all engine types.
Part of foundational training curriculum
Advanced diagnostic procedures, troubleshooting flowcharts, and systematic approaches to identifying and resolving engine problems efficiently and accurately.
Systematic Engine Diagnosis Methodology
Professional approach to engine troubleshooting using systematic processes. Covers symptom analysis, testing procedures, and diagnostic decision trees for common problems.
Core material in all technical programs
Electronic Diagnostic Tool Usage
Complete guide to using manufacturer scan tools and generic diagnostic equipment. Covers trouble code interpretation, live data analysis, and advanced diagnostic functions.
Hands-on training provided in workshop sessions
Fuel System Troubleshooting
Comprehensive fuel system diagnosis covering carburetor systems, electronic fuel injection, and diesel injection. Includes pressure testing, flow testing, and injector diagnosis procedures.
Available in advanced diagnostic modules
Ignition System Testing Procedures
Complete ignition system diagnostic guide covering distributor systems, distributorless ignition, and direct ignition systems. Includes spark testing, coil testing, and trigger system diagnosis.
Covered in gasoline engine training modules
Electrical System Diagnosis
Systematic electrical troubleshooting using meters and test equipment. Covers circuit testing, voltage drop testing, and identifying intermittent electrical problems.
Part of electrical systems curriculum
Technical data, torque specifications, clearances, and reference materials essential for professional marine engine service and repair.
Engine Torque Specifications Database
Comprehensive torque specification reference covering cylinder heads, main bearings, connecting rods, and critical fasteners for major marine engine brands.
Reference material provided during training
Fluid Capacity and Specification Charts
Quick reference for engine oil capacity, gear oil capacity, coolant capacity, and manufacturer-specified fluid grades for all common marine engines.
Included in student technical manuals
Compression and Cylinder Leakage Standards
Acceptable compression pressure ranges and cylinder leakage percentages for various engine types. Includes interpretation guidelines for test results.
Covered in diagnostic training modules
Belt Tension Specifications
Proper belt tension values and adjustment procedures for alternator, water pump, and accessory drive belts across different engine models.
Part of routine maintenance curriculum
Spark Plug Application Guide
Cross-reference guide for spark plug applications including heat ranges, gap specifications, and torque values for gasoline marine engines.
Reference material in gasoline engine programs
Step-by-step repair procedures for common and complex marine engine repairs. Includes special tool requirements and critical specifications.
Powerhead Removal and Installation
Complete procedures for outboard powerhead service including removal, installation, and alignment. Covers two-stroke and four-stroke applications.
Advanced module in Outboard Specialist program
Cylinder Head Service Procedures
Cylinder head removal, inspection, valve service, and reinstallation procedures. Includes surface preparation, gasket installation, and torque sequences.
Covered in Complete Marine Technician training
Turbocharger Service and Replacement
Turbocharger inspection, bearing clearance checking, and replacement procedures. Includes pre-lubrication and break-in procedures to prevent premature failure.
Advanced diesel engine curriculum
Fuel Injection Pump Service
Diesel fuel injection pump timing, adjustment, and overhaul procedures. Covers mechanical and electronic injection systems common in marine applications.
Specialized training in Diesel Engine Pro
Starter Motor and Alternator Rebuild
Complete disassembly, inspection, and rebuild procedures for marine starters and alternators. Includes testing and troubleshooting techniques.
Electrical systems module content
Critical safety procedures, industry best practices, and professional standards for marine engine service work.
Marine Workshop Safety Standards
Comprehensive safety guidelines for marine engine service facilities including ventilation, fire prevention, chemical handling, and emergency procedures.
Mandatory training for all students
Fuel System Safety Procedures
Critical safety practices when working with gasoline and diesel fuel systems. Covers ventilation requirements, fire prevention, and safe fuel handling.
Emphasized throughout all programs
Electrical Safety for Marine Technicians
Safe electrical work practices including proper lockout/tagout, working with high-voltage systems, and preventing shock hazards in marine environments.
Core safety curriculum content
Environmental Compliance Guidelines
Proper handling and disposal of oils, coolants, fuel, and other hazardous materials. Covers environmental regulations and responsible service practices.
Professional standards training
Quality Control and Documentation
Professional documentation practices, quality control checklists, and customer communication standards for marine service businesses.
Business practices module