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Maintenance Guides

Essential maintenance procedures and schedules for all engine types. These guides cover routine service, preventive maintenance, and seasonal preparation techniques used by professional marine technicians.

Complete Outboard Maintenance Schedule

Comprehensive maintenance intervals and procedures for 2-stroke and 4-stroke outboard motors from 25HP to 350HP. Includes manufacturer-specific requirements and seasonal service checklists.

Covered in Outboard Specialist and Complete Marine Technician programs

Diesel Engine Service Intervals & Procedures

Hour-based and calendar-based maintenance schedules for marine diesel engines. Covers oil changes, fuel filter replacement, cooling system service, and injection system maintenance.

Provided to Diesel Engine Pro students

Winterization and Storage Best Practices

Complete winterization procedures to protect engines during off-season storage. Includes fuel system preparation, cooling system protection, and corrosion prevention techniques for various climates.

Available through all training programs

Lower Unit and Sterndrive Maintenance

Detailed gear oil change procedures, seal inspection, and propeller shaft maintenance. Covers water intrusion detection and prevention for lower units and sterndrive systems.

Included in Complete Marine Technician curriculum

Cooling System Service Guide

Comprehensive cooling system maintenance covering impeller replacement, thermostat service, heat exchanger cleaning, and coolant system flushing for all engine types.

Part of foundational training curriculum

Diagnostic Resources

Advanced diagnostic procedures, troubleshooting flowcharts, and systematic approaches to identifying and resolving engine problems efficiently and accurately.

Systematic Engine Diagnosis Methodology

Professional approach to engine troubleshooting using systematic processes. Covers symptom analysis, testing procedures, and diagnostic decision trees for common problems.

Core material in all technical programs

Electronic Diagnostic Tool Usage

Complete guide to using manufacturer scan tools and generic diagnostic equipment. Covers trouble code interpretation, live data analysis, and advanced diagnostic functions.

Hands-on training provided in workshop sessions

Fuel System Troubleshooting

Comprehensive fuel system diagnosis covering carburetor systems, electronic fuel injection, and diesel injection. Includes pressure testing, flow testing, and injector diagnosis procedures.

Available in advanced diagnostic modules

Ignition System Testing Procedures

Complete ignition system diagnostic guide covering distributor systems, distributorless ignition, and direct ignition systems. Includes spark testing, coil testing, and trigger system diagnosis.

Covered in gasoline engine training modules

Electrical System Diagnosis

Systematic electrical troubleshooting using meters and test equipment. Covers circuit testing, voltage drop testing, and identifying intermittent electrical problems.

Part of electrical systems curriculum

Technical Specifications

Technical data, torque specifications, clearances, and reference materials essential for professional marine engine service and repair.

Engine Torque Specifications Database

Comprehensive torque specification reference covering cylinder heads, main bearings, connecting rods, and critical fasteners for major marine engine brands.

Reference material provided during training

Fluid Capacity and Specification Charts

Quick reference for engine oil capacity, gear oil capacity, coolant capacity, and manufacturer-specified fluid grades for all common marine engines.

Included in student technical manuals

Compression and Cylinder Leakage Standards

Acceptable compression pressure ranges and cylinder leakage percentages for various engine types. Includes interpretation guidelines for test results.

Covered in diagnostic training modules

Belt Tension Specifications

Proper belt tension values and adjustment procedures for alternator, water pump, and accessory drive belts across different engine models.

Part of routine maintenance curriculum

Spark Plug Application Guide

Cross-reference guide for spark plug applications including heat ranges, gap specifications, and torque values for gasoline marine engines.

Reference material in gasoline engine programs

Repair Procedures

Step-by-step repair procedures for common and complex marine engine repairs. Includes special tool requirements and critical specifications.

Powerhead Removal and Installation

Complete procedures for outboard powerhead service including removal, installation, and alignment. Covers two-stroke and four-stroke applications.

Advanced module in Outboard Specialist program

Cylinder Head Service Procedures

Cylinder head removal, inspection, valve service, and reinstallation procedures. Includes surface preparation, gasket installation, and torque sequences.

Covered in Complete Marine Technician training

Turbocharger Service and Replacement

Turbocharger inspection, bearing clearance checking, and replacement procedures. Includes pre-lubrication and break-in procedures to prevent premature failure.

Advanced diesel engine curriculum

Fuel Injection Pump Service

Diesel fuel injection pump timing, adjustment, and overhaul procedures. Covers mechanical and electronic injection systems common in marine applications.

Specialized training in Diesel Engine Pro

Starter Motor and Alternator Rebuild

Complete disassembly, inspection, and rebuild procedures for marine starters and alternators. Includes testing and troubleshooting techniques.

Electrical systems module content

Safety & Best Practices

Critical safety procedures, industry best practices, and professional standards for marine engine service work.

Marine Workshop Safety Standards

Comprehensive safety guidelines for marine engine service facilities including ventilation, fire prevention, chemical handling, and emergency procedures.

Mandatory training for all students

Fuel System Safety Procedures

Critical safety practices when working with gasoline and diesel fuel systems. Covers ventilation requirements, fire prevention, and safe fuel handling.

Emphasized throughout all programs

Electrical Safety for Marine Technicians

Safe electrical work practices including proper lockout/tagout, working with high-voltage systems, and preventing shock hazards in marine environments.

Core safety curriculum content

Environmental Compliance Guidelines

Proper handling and disposal of oils, coolants, fuel, and other hazardous materials. Covers environmental regulations and responsible service practices.

Professional standards training

Quality Control and Documentation

Professional documentation practices, quality control checklists, and customer communication standards for marine service businesses.

Business practices module

Tools & Equipment Guides

Essential tools, specialized equipment, and proper tool usage for professional marine engine service.

Essential Marine Technician Tool List

Comprehensive list of hand tools, power tools, and specialized equipment required for professional marine engine service. Organized by skill level and application.

Provided to all enrolled students

Diagnostic Equipment Selection Guide

Overview of diagnostic tools including multimeters, compression testers, scan tools, and specialized marine diagnostic equipment. Includes usage guidelines and purchasing recommendations.

Covered in diagnostic training

Torque Wrench Usage and Calibration

Proper torque wrench selection, usage techniques, and calibration procedures. Covers click-type, beam-type, and digital torque wrenches.

Practical training in workshop sessions

Specialized Marine Service Tools

Guide to manufacturer-specific special tools for outboard, inboard, and diesel marine engines. Includes alternative tools and fabrication techniques.

Advanced technical training content

Shop Equipment Setup Guide

Planning and equipping a professional marine service facility. Covers shop layout, major equipment selection, and startup considerations for independent businesses.

Business development resources

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